CustomPowerLabs.com

Bespoke Power Supply PCB Design & Comprehensive Power Tech

At CustomPowerLabs, we specialize in bespoke PCB power supply design, delivering custom DC-DC, AC-DC, and battery-powered systems. Our solutions feature advanced EMC optimization, multi-rail support, and high-efficiency PCB layouts. Every project is tailored to meet your exact power requirements.

High-efficiency custom PCB design

Contact us

Precision-Tailored PCB Solutions

Get Your Free Custom Quote Today—Fast, No Obligation!

Precision Power Solutions, Engineered for Excellence

At CustomPowerLabs, we specialise in custom power supply PCBs tailored to your needs. From DC-DC and AC-DC converters to battery-powered systems, we provide cutting-edge engineering.

DC-DC Converters

DC-DC Converters

From ultra-compact power modules to high-wattage industrial converters, our DC-DC solutions are tailored for efficiency and reliability. Whether you need a buck, boost, or buck-boost topology, we design converters that optimize voltage regulation while minimizing losses.

Learn More →
AC-DC Converters

AC-DC Converters

We engineer rectifiers, switched-mode power supplies (SMPS), and linear power supplies for applications requiring high efficiency, low noise, and stable power delivery. Our AC-DC solutions range from compact adapters to high-voltage industrial units.

Learn More →
LDO Voltage Regulators

LDO Voltage Regulation

Our low-dropout (LDO) voltage regulators provide ultra-clean, low-noise power for sensitive electronics. Designed for minimal heat dissipation and high stability, they’re ideal for RF circuits, sensors, and precision instrumentation.

Learn More →
Protection Features

Protection Features

Power system safety is critical. Our designs include reverse polarity protection, overvoltage & undervoltage cutoffs, surge suppression, and fault detection to safeguard your circuits from unexpected conditions.

Learn More →
EMC & Noise Reduction

EMC & Noise Reduction

Electromagnetic interference (EMI) can degrade performance. Our designs incorporate shielding, filtering, and PCB layout techniques to ensure compliance with CE, FCC, and industry-specific EMC standards.

Learn More →
Soft Start & Inrush Current Control

Soft Start & Inrush Current Control

Prevent sudden current surges that can damage components. Our soft-start and inrush current control circuits ensure a gradual power-up sequence, extending component lifespan and maintaining system stability.

Learn More →
Custom PCB Design & Sizing

Custom PCB Design & Sizing

We design custom PCB layouts tailored to your form factor and electrical requirements. From flex-rigid hybrids to high-density multilayer PCBs, we ensure optimal signal integrity, power efficiency, and manufacturability.

Learn More →
Multiple Voltage Rails & Custom Current Outputs

Multiple Voltage Rails & Custom Current Outputs

For systems requiring multiple power domains, we design custom multi-rail solutions with precise voltage regulation, ensuring seamless operation across all circuit sections.

Learn More →
LCD Displays & Data Interfaces

LCD Displays & Data Interfaces

Real-time power monitoring is essential for performance optimization. Our LCDs provide high-precision voltage, current, and power data, with options for I2C, SPI, UART, RS485, and wireless interfaces.

Learn More →
Manufacturing Flexibility

Manufacturing Flexibility

We support both in-house and third-party manufacturing. Whether you need prototypes, full production, or just design files, we provide scalable solutions that meet your supply chain needs.

Learn More →

Frequently Asked Questions

What makes your DC-DC converter design services unique?

Our services are entirely bespoke—every DC-DC converter we design is tailored to your exact specifications. From PCB size to input/output voltages, rail count to protection features, we ensure your power solution is a perfect fit for your project.

Who can benefit from custom DC-DC converters?

Engineers, innovators, and businesses in industries like aerospace, automotive, and renewables. Our solutions are tailored to your precise needs, ensuring a perfect fit for your project—no generic designs here.

Why choose Custom Power Labs for your design needs?

We bring meticulous attention to detail and a passion for innovative power solutions to every project. Our focus is on delivering high-performance, reliable designs that meet your toughest challenges.

How customisable are your DC-DC converters?

Completely customisable. Whether you need specific PCB layouts, multiple rails, adjustable voltages, or advanced protection features, we adapt every detail to your requirements—your vision drives our design.

How do I get started with a custom design?

Click our “Book Now” button for a free, tailored quote, email us at info@custompowerlabs.com, or call us at [your phone number] to get started. We’ll guide you every step of the way.

What’s the typical turnaround time for a custom DC-DC solution?

Turnaround time varies based on complexity. Simpler designs can be ready in weeks, while intricate systems may take longer. We’ll work with you to meet your timeline without compromising quality.

Can my bespoke design be integrated directly onto our PCB?

Yes, absolutely. If you use Altium Designer for your PCBs, we can seamlessly integrate the power management section into your existing project, ensuring a cohesive and efficient design.

What industries do you serve?

We cater to a wide range of sectors, including aerospace, automotive, renewable energy, industrial automation, and consumer electronics—delivering custom solutions for each industry’s unique demands.

Can you handle high-power or specialised voltage requirements?

Yes, we specialise in both high-power applications and specialised voltage needs, designing converters that meet your exact specifications, no matter the complexity.

Do you offer prototyping or small-batch production?

Absolutely. We provide prototyping to test your design and small-batch production to smoothly scale your project from concept to reality.

How do you ensure the reliability of your designs?

Reliability is our priority. We use rigorous testing, simulation, and industry-standard validation to ensure every design performs flawlessly.

What’s the process for collaborating on a custom design?

We start with a consultation to understand your needs, then guide you through design, simulation, and prototyping—keeping you involved every step of the way.

Can you work with specific component vendors or certifications?

Yes, we’re flexible. We can source from your preferred vendors or meet certifications like RoHS or CE to align with your project’s standards.

Follow Us

Stay updated with our latest projects and innovations.